GXL Automotive Wire – Standard Wall XLPE Insulated Cable for High-Temperature Vehicle Applications
GXL automotive wire is a high-performance, standard wall wire featuring Cross-Linked Polyethylene (XLPE) insulation. Designed for automotive applications requiring high heat resistance, flexibility, and durability, GXL wire operates efficiently in environments ranging from -40°C to +125°C.
Constructed with stranded bare copper conductors and XLPE insulation, GXL wire offers excellent electrical conductivity, thermal stability, and resistance to chemicals and abrasion. Its robust design makes it ideal for modern vehicle electrical systems, including wiring harnesses, power distribution, and control circuits.
Key Features
- Temperature Rating: -40°C to +125°C
- Voltage Rating: Up to 60V (low voltage applications)
- Conductor Material: Stranded bare copper
- Insulation Material: Cross-Linked Polyethylene (XLPE)
- Wall Thickness: Standard wall for enhanced durability
- Compliance: Meets SAE J1128 Standard
Application
- Automotive Wiring Harnesses: Ideal for complex vehicle electrical systems
- Power Distribution Systems: Suitable for low voltage power circuits
- Control Circuits: Used in various control and signal transmission applications
- Engine Compartments: Withstands high-temperature environments
- Electric Vehicles (EVs): Supports modern EV electrical architectures
GXL wire's combination of high thermal resistance, flexibility, and robust design makes it a preferred choice for automotive engineers and OEMs aiming for efficient and reliable electrical systems.
Mechanical and Thermal Properties – SAE J1128 Testing
| SAE Cable Type | Min. Tensile Strength (MPa) | Min. Tensile Strength (psi) | Min. Elongation (%) | Test Temp (°C ±2°C) | Temp Class Rating (°C ±2°C) |
| TWP / GPT / HDT | 11 | 1600 | 125 | 110 | 80 |
| STS / HTS | 7 | 1000 | 150 | 110 | 80 |
| TXL / GXL / SXL | 10 | 1500 | 150 | 155 | 125 |
| TWE / GTE / HTE | 11 | 1600 | 200 | 150 | 120 |
Note: The above accelerated aging temperatures are appropriate for insulating materials currently specified in this standard. Different test conditions may be necessary for other materials.